Cosmetic mask is a popular skincare product widely accepted by the youth and female. Most cosmetic masks in the current market offer very few sizes to choose from, thus producing misfit masks with reduced wearing comfort and skincare functionality. This paper describes how to realize customized design of cosmetic masks using three-dimensional (3D) parametric face models derived from a large amount of scanned facial data. The parametric models approximate individual faces using a nonlinear regression model controlled by a set of facial parameters easy to be measured. They serve as effective reference geometry to conduct 3D mask design. A prototyping mask design system implementing the parametric modeling method demonstrates the customized design process. The system allows the user to construct the mask shape directly on 3D meshes of a face model by specifying inner and outer boundary curves. An automatic flattening function unfolds the trimmed meshes into a two-dimensional (2D) pattern with a reduced shape distortion. This research enhances the practical value of large-scale anthropometric data by realizing human centric design customization using cosmetic facial mask as an example.

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