Following a detailed study of two of the mechanical precipitators in the air preheaters of a thermoelectric power plant, a large amount of ash that was deposited on one of the inlet conduits was observed, obstructing the incoming gas flow. A comparison of the available data for the two most recent hopper cleaning operations revealed that, on the one hand, the amount of ash collected by the clogged precipitator (A) was significantly less than that collected by the other (B) and, on the other hand, the temperature of the ash in the former was noticeably lower than in the latter. Prior to the cleaning of the conduits, a certain amount of damage was caused to the boiler dome, which meant that subsequent cleaning required the use of a hydrolazer, where it was noted that inlet pressures were very high. All of this indicated that the cause of the clogging was not physical. This paper provides a comprehensive analytical analysis that explains what happened, as well as resolving the situation.

1.
Mills
,
A. F.
, 1999,
Heat Transfer
, 2nd ed.,
University of California
,
Los Angeles
.
2.
Cotta
,
R. M.
,
Mikhailov
,
M. D.
, and
Özisik
,
M. N.
, 1986, “
Transient Conjugated Forced Convection in Ducts With Periodically Varying Inlet Temperature
,”
Int. J. Heat Mass Transfer
0017-9310
30
(
10
), pp.
2073
2082
.
3.
Schmidt
,
F. W.
, and
Willmot
,
A. J.
, 1981,
Thermal Energy Storage and Regeneration
,
McGraw-Hill
,
New York
.
4.
Park
,
P. M.
,
Cho
,
H. C.
, and
Shin
,
H. D.
, 2003, “
Unsteady Thermal Flow Analysis in a Heat Regenerator With Spherical Particles
,”
Int. J. Energy Res.
0363-907X,
27
, pp.
161
172
.
5.
Zarrinehkafsh
,
M. T.
, and
Sadrameli
,
S. M.
, 2004, “
Simulation of Fixed Bed Regenerative Heat Exchangers for Flue Gas Heat Recovery
,”
Appl. Therm. Eng.
1359-4311,
24
, pp.
373
382
.
6.
Baukal
,
C. E.
, 2000,
Heat Transfer in Industrial Combustion
,
CRC LLC
,
Boca Raton, FL
.
7.
Chapman
,
A. J.
, 1968,
Heat transfer
, 2nd ed.,
Ed. Interciencia
,
Madrid
.
8.
Li
,
W.
, and
Sadik
,
K.
, 1991, “
Unsteady Thermal Entrance Heat Transfer in Laminar With a Periodic Variation Inlet Temperature
,”
Int. J. Heat Mass Transfer
0017-9310,
34
(
10
), pp.
2581
2592
.
9.
Zhang
,
H. Y.
,
Ebadian
,
M. A.
, and
Campo
,
A.
, 1980, “
Effects of Heat Generation and Axial Heat Conduction in Laminar Flow Inside a Circular Pipe With a Step Change in Wall Temperature
,”
Trans. ASME, Ser. C: J. Heat Transfer
0022-1481,
102
, pp.
58
63
.
10.
Zariffeh
,
E. K.
,
Soliman
,
H. M.
, and
Trupp
,
A. C.
, 1982, “
The Combined Effect of Wall and Fluid Axial Conduction on Laminar Heat Transfer in Circular Tubes
,”
Proc. of 7th International Heat Transfer Conf.
,
4
, pp.
131
135
.
11.
Rummel
,
K.
, 1931, “
The Calculation of the Thermal Characteristics of Regenerators
,”
J. Inst. Fuel
0020-2886
3
, pp.
160
174
.
12.
Rafidi
,
N. E.
, 2005, “
Thermodynamic Aspects and Heat Transfer Characteristics of HiTAC Furnaces With Regenerators
,” Doctoral dissertation, Royal Institute of Technology, School of Industrial Engineering and Management, Stockholm.
13.
Yang
,
W.
, and
Blasiak
,
W.
, 2002, “
Combustion and Heat Flux Evaluation in a Furnace Equipped With a High-Cycle Regenerative System
,”
Proceedings of Challenges in Reheating Furnaces
,
London
.
14.
Blasiak
,
W.
,
Yang
,
W.
, and
Rafidi
,
N.
, 2004, “
Physical Properties of a LPG Flame With High-Temperature Air on a Regenerative Burner
,”
Combust. Flame
0010-2180,
136
, pp.
567
569
.
15.
Hausen
,
H.
,
Heat Transfer in Counter Flow, Parallel Flow and Cross Flow
,
McGraw-Hill
,
New York
.
16.
Athey
,
D. R.
, and
Chew
,
P. E.
, 1986, “
Calculation of High Temperature Regenerative Heat Exchangers
,”
Proceedings of the International Center for Heat and Mass Transfer
,
A. E.
Sheindlin
, ed.,
Hemisphere
,
Washington, DC
, pp.
73
113
.
17.
Heggs
,
P. J.
, 1986, “
Calculation of High Temperature Regenerative Heat Exchangers
,”
Proceedings of the International Center for Heat and Mass Transfer
, ed.,
A. E.
Sheindlin
,
Hemisphere
,
Washington, DC
, pp.
115
149
.
18.
Klein
,
H.
, and
Eigenberger
,
G.
, 2001, “
Approximate Solution for Metallic Regenerative Heat Exchangers
,”
Int. J. Heat Mass Transfer
0017-9310,
44
, pp.
3553
3563
.
19.
Ganapathy
,
V.
, 1989, “
Cold-End Corrosion: Causes and Cures
,”
Hydrocarbon Process.
0018-8190,
68
, p.
57
59
.
20.
Blanco
,
J. M.
,
Mendía
,
F.
, and
Peña
,
F.
, 2006, “
Comparative Analysis of CO2 and SO2 Emissions Between Combined and Conventional Cycles With Natural Gas and Fuel Oil Consumption Over the Spanish Thermal Power Plants
,”
Fuel
0016-2361,
85
, pp.
1280
1285
.
21.
Bejan
,
A.
,
Tsatsaronis
,
G.
, and
Moran
,
M.
, 1996, “
Thermal Design and Optimization
,”
Wiley
,
New York
.
22.
Vincent
,
A.
, and
Meneguzzi
,
M.
, 1991, “
The Spatial Structure and Statistical Properties of Homogeneous Turbulence
,”
J. Fluid Mech.
0022-1120,
225
, pp.
1
20
.
23.
Incropera
,
F. P.
, and
Dewitt
,
D. P.
, 2002,
Fundamentals of Heat and Mass Transfer
, 5th ed.,
Wiley
,
New York
.
24.
Liou
,
T. M.
,
Hwang
,
J. J.
, and
Chen
,
S. H.
, 1992, “
Turbulent Transport Phenomena in a Channel With Periodic Rib Turbulators
,”
J. Thermophys. Heat Transfer
0887-8722,
6
, pp.
513
521
.
25.
Sewall
,
E. A.
, and
Tafti
,
D. K.
, 2005, “
Large Eddy Simulation of Flow and Heat Transfer in the 180° Bend Region of a Stationary Ribbed Gas Turbine Internal Cooling Duct
,”
ASME Turbo Expo
, paper No. GT 2005-68518.
26.
Murata
,
A.
, and
Mochizuki
,
S.
, 2001, “
Comparison Between Laminar and Turbulent Heat Transfer in Stationary Square Ducts With Transverse or Angled Rib Turbulators
,”
Int. J. Heat Mass Transfer
0017-9310,
44
, pp.
1127
1141
.
27.
Ekkad
,
V.
, and
Han
,
J. C.
, 1997, “
Detailed Heat Transfer Distributions in Tow-Pass Square Channels With Rib Turbulators
,”
Int. J. Heat Mass Transfer
0017-9310,
40
, pp.
2525
2537
.
28.
Curtis
,
W. D.
,
Logan
,
J. D.
and
Parker
,
W. A.
, 1982, “
Dimensional Analysis and the pi Theorem
,”
Linear Algebr. Appl.
0024-3795,
47
, pp.
117
126
.
29.
Naylor
,
D.
, and
Tarasuk
,
J. O.
, 1993, “
Natural Convective Heat Transfer in a Divided Vertical Channel: Part I-Numerical Study
,”
ASME J. Heat Transfer
0022-1481,
115
, pp.
377
387
.
30.
Churchill
,
S. W.
, and
Usagi
,
R.
, 1972, “
A General Expression for the Correlation of Rates of Transfer and Other Phenomena
,”
AIChE J.
0001-1541,
18
, pp.
1121
1128
.
31.
Antonia
,
R. A.
, and
Krogstad
,
P. A.
, 2001, “
Turbulence Structure in Boundary Layers Over Different Types of Surface Roughness
,”
Fluid Dyn. Res.
0169-5983,
28
, pp.
139
157
.
32.
Grass
,
A. J.
,
Stuart
,
R. J.
, and
Mansour-Tehrani
,
M.
, 1993, “
Common Vortical Structure of Turbulent Flows Over Smooth and Rough Boundaries
,”
AIAA J.
0001-1452,
331
, pp.
437
447
.
You do not currently have access to this content.