Volume 137 Issue 2 | J. Manuf. Sci. Eng.

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Volume 137, Issue 2

April 2015

ISSN 1087-1357

EISSN 1528-8935

Editorial

A Tribute to Four Outstanding Associate Editors

Y. Lawrence Yao

J. Manuf. Sci. Eng. April 2015, 137(2): 020201. doi: https://doi.org/10.1115/1.4029889

Extract

View articletitled, A Tribute to Four Outstanding Associate Editors

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Topics: Engineering teachers , Engineers , Machine tools , Manufacturing , Manufacturing engineering , Materials science , Mechanical engineering , Precision engineering

Research Papers

Dynamic Model of Consumable Double-Electrode Submerged Arc Welding Process

Yi Lu, Jinsong Chen, YuMing Zhang

J. Manuf. Sci. Eng. April 2015, 137(2): 021001. doi: https://doi.org/10.1115/1.4025580

Abstract

View articletitled, Dynamic Model of Consumable Double-Electrode Submerged Arc Welding Process

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Topics: Arc welding , Dynamic models , Electrodes , Gas metal arc welding , Wire , Welding

Influence of the Thermoplastic Type on the Thermal Evolution of a Piezoceramic Patch During the Manufacture of a Smart Thermoplastic Part by Injection Molding Process

Louay Elsoufi, Khaled Khalil, Willy Charon, Remy Lachat

J. Manuf. Sci. Eng. April 2015, 137(2): 021002. doi: https://doi.org/10.1115/1.4029092

Abstract

View articletitled, Influence of the Thermoplastic Type on the Thermal Evolution of a Piezoceramic Patch During the Manufacture of a Smart Thermoplastic Part by Injection Molding Process

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Topics: Temperature , Specific heat , Thermal conductivity , Injection molding

Prediction of Edge Crack in Cold Rolling of Silicon Steel Strip Based on an Extended Gurson–Tvergaard–Needleman Damage Model

Quan Sun, Jianjun Chen, Hongliang Pan

J. Manuf. Sci. Eng. April 2015, 137(2): 021003. doi: https://doi.org/10.1115/1.4028827

Abstract

View articletitled, Prediction of Edge Crack in Cold Rolling of Silicon Steel Strip Based on an Extended Gurson–Tvergaard–Needleman Damage Model

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Topics: Cold rolling , Damage , Fracture (Materials) , Strips , Silicon steel , Shear (Mechanics)

Efficient Design-Optimization of Variable-Density Hexagonal Cellular Structure by Additive Manufacturing: Theory and Validation

Pu Zhang, Jakub Toman, Yiqi Yu, Emre Biyikli, Mesut Kirca, Markus Chmielus, Albert C. To

J. Manuf. Sci. Eng. April 2015, 137(2): 021004. doi: https://doi.org/10.1115/1.4028724

Abstract

View articletitled, Efficient Design-Optimization of Variable-Density Hexagonal Cellular Structure by Additive Manufacturing: Theory and Validation

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Topics: Density , Design , Finite element analysis , Optimization , Topology , Additive manufacturing

Development of a Low-Cost Parallel Kinematic Machine for Multidirectional Additive Manufacturing

Xuan Song, Yayue Pan, Yong Chen

J. Manuf. Sci. Eng. April 2015, 137(2): 021005. doi: https://doi.org/10.1115/1.4028897

Abstract

View articletitled, Development of a Low-Cost Parallel Kinematic Machine for Multidirectional Additive Manufacturing

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Topics: Additive manufacturing , Calibration , Design , Engineering prototypes , Hardware , Kinematics , Machinery , Path planning , Computer software , Manufacturing

Mask-Less Electrochemical Additive Manufacturing: A Feasibility Study

Murali M. Sundaram, Abishek B. Kamaraj, Varun S. Kumar

J. Manuf. Sci. Eng. April 2015, 137(2): 021006. doi: https://doi.org/10.1115/1.4029022

Abstract

View articletitled, Mask-Less Electrochemical Additive Manufacturing: A Feasibility Study

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Topics: Additive manufacturing , Computer numerical control machine tools , Computer-aided design , Cycles , Electrochemical cells , Electrolytes , Manufacturing , Nickel , Simulation , Optical microscopes

Online Eccentricity Monitoring of Seamless Tubes in Cross-Roll Piercing Mill

Weihong Guo, Rui Chen, Jionghua (Judy) Jin

J. Manuf. Sci. Eng. April 2015, 137(2): 021007. doi: https://doi.org/10.1115/1.4028440

Abstract

View articletitled, Online Eccentricity Monitoring of Seamless Tubes in Cross-Roll Piercing Mill

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Topics: Feature selection , Quality control charts , Vibration , Wall thickness , Signals

Modeling of Material Removal Rate in Vibration Assisted Nano Impact-Machining by Loose Abrasives

Sagil James, Murali M. Sundaram

J. Manuf. Sci. Eng. April 2015, 137(2): 021008. doi: https://doi.org/10.1115/1.4028199

Abstract

View articletitled, Modeling of Material Removal Rate in Vibration Assisted Nano Impact-Machining by Loose Abrasives

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Topics: Abrasives , Machining , Modeling , Vibration , Particulate matter , Silicon , Borosilicate glasses , Heat resistant glass , Brittleness , Atomic force microscopy

An Enhanced Microstructure-Level Finite Element Machining Model for Carbon Nanotube-Polymer Composites

Lingyun Jiang, Chandra Nath, Johnson Samuel, Shiv G. Kapoor

J. Manuf. Sci. Eng. April 2015, 137(2): 021009. doi: https://doi.org/10.1115/1.4028200

Abstract

View articletitled, An Enhanced Microstructure-Level Finite Element Machining Model for Carbon Nanotube-Polymer Composites

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Topics: Carbon nanotubes , Composite materials , Damage , Machining , Stress , Polymers , Cutting , Temperature

Selective Laser Melting Additive Manufacturing of Novel Aluminum Based Composites With Multiple Reinforcing Phases

Dongdong Gu, Fei Chang, Donghua Dai

J. Manuf. Sci. Eng. April 2015, 137(2): 021010. doi: https://doi.org/10.1115/1.4028925

Abstract

View articletitled, Selective Laser Melting Additive Manufacturing of Novel Aluminum Based Composites With Multiple Reinforcing Phases

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Topics: Aluminum , Composite materials , Lasers , Particulate matter , Wear , Melting , Density , Additive manufacturing , Mechanical properties

Understanding the Effect of Heat Input and Sheet Gap on Porosity Formation in Fillet Edge and Flange Couch Laser Welding of AC-170PX Aluminum Alloy for Automotive Component Manufacture

A. W. Alshaer, L. Li, A. Mistry

J. Manuf. Sci. Eng. April 2015, 137(2): 021011. doi: https://doi.org/10.1115/1.4028900

Abstract

View articletitled, Understanding the Effect of Heat Input and Sheet Gap on Porosity Formation in Fillet Edge and Flange Couch Laser Welding of AC-170PX Aluminum Alloy for Automotive Component Manufacture

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Topics: Flanges , Laser welding , Porosity , Welding , Aluminum alloys , Microhardness , Aluminum , Heat , Lasers

Toward the Control of the EP3D Printed Surface

Alvaro J. Rojas Arciniegas, Marcos Esterman, Juan C. Cockburn

J. Manuf. Sci. Eng. April 2015, 137(2): 021012. doi: https://doi.org/10.1115/1.4029184

Abstract

View articletitled, Toward the Control of the EP3D Printed Surface

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Topics: Belts , Feedback , Imaging , Printing , Particulate matter , Additive manufacturing , Testing

Formulation of Influence of Machine Geometric Errors on Five-Axis On-Machine Scanning Measurement by Using a Laser Displacement Sensor

Soichi Ibaraki, Yoshihiro Kimura, Yu Nagai, Shizuo Nishikawa

J. Manuf. Sci. Eng. April 2015, 137(2): 021013. doi: https://doi.org/10.1115/1.4029183

Abstract

View articletitled, Formulation of Influence of Machine Geometric Errors on Five-Axis On-Machine Scanning Measurement by Using a Laser Displacement Sensor

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Topics: Errors , Lasers , Machinery , Sensors , Displacement , Calibration

A Predictive Model for Temperature Rise of Spindle–Bearing Integrated System

Xiaolei Deng, Jianzhong Fu, Yuwen Zhang

J. Manuf. Sci. Eng. April 2015, 137(2): 021014. doi: https://doi.org/10.1115/1.4029445

Abstract

View articletitled, A Predictive Model for Temperature Rise of Spindle–Bearing Integrated System

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Topics: Bearings , Heat , Integrated systems , Temperature , Finite element model , Finite element methods

Manufacturability Feedback and Model Correction for Additive Manufacturing

Saigopal Nelaturi, Walter Kim, Tolga Kurtoglu

J. Manuf. Sci. Eng. April 2015, 137(2): 021015. doi: https://doi.org/10.1115/1.4029374

Abstract

View articletitled, Manufacturability Feedback and Model Correction for Additive Manufacturing

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Topics: Additive manufacturing , Printing , Resolution (Optics) , Shapes , Feedback , Computation , Errors

A General Method for the Dynamic Modeling of Ball Bearing–Rotor Systems

Yamin Li, Hongrui Cao, Linkai Niu, Xiaoliang Jin

J. Manuf. Sci. Eng. April 2015, 137(2): 021016. doi: https://doi.org/10.1115/1.4029312

Abstract

View articletitled, A General Method for the Dynamic Modeling of Ball Bearing–Rotor Systems

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Topics: Bearings , Rotors , Ball bearings , Vibration

Electrical Discharge Grinding of Polycrystalline Diamond—Effect of Machining Parameters and Finishing In-Feed

M. Zulafif Rahim, Songlin Ding, John Mo

J. Manuf. Sci. Eng. April 2015, 137(2): 021017. doi: https://doi.org/10.1115/1.4029433

Abstract

View articletitled, Electrical Discharge Grinding of Polycrystalline Diamond—Effect of Machining Parameters and Finishing In-Feed

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Topics: Diamonds , Finishing , Grinding , Machining , Stress , Thermal stresses , Cobalt , Temperature

Investigations on the Application of Elastomagnetic Abrasive Balls for Fine Finishing

V. S. Sooraj, V. Radhakrishnan

J. Manuf. Sci. Eng. April 2015, 137(2): 021018. doi: https://doi.org/10.1115/1.4029375

Abstract

View articletitled, Investigations on the Application of Elastomagnetic Abrasive Balls for Fine Finishing

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Topics: Finishing , Cutting , Magnetic fields

Rapid Computation of Statistically Stable Particle/Feature Ratios for Consistent Substrate Stresses in Printed Flexible Electronics

T. I. Zohdi

J. Manuf. Sci. Eng. April 2015, 137(2): 021019. doi: https://doi.org/10.1115/1.4029327

Abstract

View articletitled, Rapid Computation of Statistically Stable Particle/Feature Ratios for Consistent Substrate Stresses in Printed Flexible Electronics

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Topics: Particulate matter , Stress , Flexible electronics , Computation

Microstructure Effects on Cutting Forces and Flow Stress in Ultra-Precision Machining of Polycrystalline Brittle Materials

Siva Venkatachalam, Omar Fergani, Xiaoping Li, Jiang Guo Yang, Kuo-Ning Chiang, Steven Y. Liang

J. Manuf. Sci. Eng. April 2015, 137(2): 021020. doi: https://doi.org/10.1115/1.4029648

Abstract

View articletitled, Microstructure Effects on Cutting Forces and Flow Stress in Ultra-Precision Machining of Polycrystalline Brittle Materials

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Topics: Cutting , Flow (Dynamics) , Grain boundaries , Grain size , Machining , Stress , Thrust , Modeling , Brittleness

Correlation of the Volumetric Tool Wear Rate of Carbide Milling Inserts With the Material Removal Rate of Ti–6Al–4V

Mathew Kuttolamadom, Parikshit Mehta, Laine Mears, Thomas Kurfess

J. Manuf. Sci. Eng. April 2015, 137(2): 021021. doi: https://doi.org/10.1115/1.4029649

Abstract

View articletitled, Correlation of the Volumetric Tool Wear Rate of Carbide Milling Inserts With the Material Removal Rate of Ti–6Al–4V

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Topics: Milling , Wear , Machining

Technical Brief

Harmonic Differential Quadrature Method for Surface Location Error Prediction and Machining Parameter Optimization in Milling

Ye Ding, XiaoJian Zhang, Han Ding

J. Manuf. Sci. Eng. April 2015, 137(2): 024501. doi: https://doi.org/10.1115/1.4028279

Abstract

View articletitled, Harmonic Differential Quadrature Method for Surface Location Error Prediction and Machining Parameter Optimization in Milling

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Topics: Errors , Machining , Milling , Optimization , Solid-liquid equilibrium

On Cutting Temperature Measurement During Titanium Machining With an Atomization-Based Cutting Fluid Spray System

Alexander C. Hoyne, Chandra Nath, Shiv G. Kapoor

J. Manuf. Sci. Eng. April 2015, 137(2): 024502. doi: https://doi.org/10.1115/1.4028898

Abstract

View articletitled, On Cutting Temperature Measurement During Titanium Machining With an Atomization-Based Cutting Fluid Spray System

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Topics: Cutting , Fluids , Machining , Sprays , Temperature , Temperature measurement , Thermocouples , Titanium , Cooling , Floods

Energy, Torque, and Dynamics in Impact Wrench Tightening

Paul Wallace

J. Manuf. Sci. Eng. April 2015, 137(2): 024503. doi: https://doi.org/10.1115/1.4028750

Abstract

View articletitled, Energy, Torque, and Dynamics in Impact Wrench Tightening

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Topics: Hammers , Torque

Electric Field-Assisted Additive Manufacturing Polyaniline Based Composites for Thermoelectric Energy Conversion

Bruce Y. Decker, Yong X. Gan

J. Manuf. Sci. Eng. April 2015, 137(2): 024504. doi: https://doi.org/10.1115/1.4029398

Abstract

View articletitled, Electric Field-Assisted Additive Manufacturing Polyaniline Based Composites for Thermoelectric Energy Conversion

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Topics: Additive manufacturing , Composite materials , Energy conversion , Nanotubes , Nanoparticles , Casting , Polymers

Editorial

A Tribute to Four Outstanding Associate Editors

Research Papers

Dynamic Model of Consumable Double-Electrode Submerged Arc Welding Process

Influence of the Thermoplastic Type on the Thermal Evolution of a Piezoceramic Patch During the Manufacture of a Smart Thermoplastic Part by Injection Molding Process

Prediction of Edge Crack in Cold Rolling of Silicon Steel Strip Based on an Extended Gurson–Tvergaard–Needleman Damage Model

Efficient Design-Optimization of Variable-Density Hexagonal Cellular Structure by Additive Manufacturing: Theory and Validation

Development of a Low-Cost Parallel Kinematic Machine for Multidirectional Additive Manufacturing

Mask-Less Electrochemical Additive Manufacturing: A Feasibility Study

Online Eccentricity Monitoring of Seamless Tubes in Cross-Roll Piercing Mill

Modeling of Material Removal Rate in Vibration Assisted Nano Impact-Machining by Loose Abrasives

An Enhanced Microstructure-Level Finite Element Machining Model for Carbon Nanotube-Polymer Composites

Selective Laser Melting Additive Manufacturing of Novel Aluminum Based Composites With Multiple Reinforcing Phases

Understanding the Effect of Heat Input and Sheet Gap on Porosity Formation in Fillet Edge and Flange Couch Laser Welding of AC-170PX Aluminum Alloy for Automotive Component Manufacture

Toward the Control of the EP3D Printed Surface

Formulation of Influence of Machine Geometric Errors on Five-Axis On-Machine Scanning Measurement by Using a Laser Displacement Sensor

A Predictive Model for Temperature Rise of Spindle–Bearing Integrated System

Manufacturability Feedback and Model Correction for Additive Manufacturing

A General Method for the Dynamic Modeling of Ball Bearing–Rotor Systems

Electrical Discharge Grinding of Polycrystalline Diamond—Effect of Machining Parameters and Finishing In-Feed

Investigations on the Application of Elastomagnetic Abrasive Balls for Fine Finishing

Rapid Computation of Statistically Stable Particle/Feature Ratios for Consistent Substrate Stresses in Printed Flexible Electronics

Microstructure Effects on Cutting Forces and Flow Stress in Ultra-Precision Machining of Polycrystalline Brittle Materials

Correlation of the Volumetric Tool Wear Rate of Carbide Milling Inserts With the Material Removal Rate of Ti–6Al–4V

Technical Brief

Harmonic Differential Quadrature Method for Surface Location Error Prediction and Machining Parameter Optimization in Milling

On Cutting Temperature Measurement During Titanium Machining With an Atomization-Based Cutting Fluid Spray System

Energy, Torque, and Dynamics in Impact Wrench Tightening

Electric Field-Assisted Additive Manufacturing Polyaniline Based Composites for Thermoelectric Energy Conversion

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