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Volume 140, Issue 11

November 2018

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ISSN 1087-1357

EISSN 1528-8935

In this Issue

Research Papers

Research Papers

In-Process Monitoring of Material Cross-Contamination Defects in Laser Powder Bed Fusion

Mohammad Montazeri, Reza Yavari, Prahalada Rao, Paul Boulware

J. Manuf. Sci. Eng. November 2018, 140(11): 111001. doi: https://doi.org/10.1115/1.4040543

Abstract

View articletitled, In-Process Monitoring of Material Cross-Contamination Defects in Laser Powder Bed Fusion

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Topics: Contamination , Lasers , Sensors , Aluminum , Particulate matter , Quality control charts , Signals , Tungsten

Tool Orientation Planning in Milling With Process Dynamic Constraints: A Minimax Optimization Approach

Tao Huang, Xiao-Ming Zhang, Jürgen Leopold, Han Ding

J. Manuf. Sci. Eng. November 2018, 140(11): 111002. doi: https://doi.org/10.1115/1.4040872

Abstract

View articletitled, Tool Orientation Planning in Milling With Process Dynamic Constraints: A Minimax Optimization Approach

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Topics: Chatter , Cutting , Milling , Optimization , Stability , Solid-liquid equilibrium , Errors

Joint Formation in Multilayered Ultrasonic Welding of Ni-Coated Cu and the Effect of Preheating

Ying Luo, Haseung Chung, Wayne Cai, Teresa Rinker, S. Jack Hu, Elijah Kannatey-Asibu, Jeffrey Abell

J. Manuf. Sci. Eng. November 2018, 140(11): 111003. doi: https://doi.org/10.1115/1.4040878

Abstract

View articletitled, Joint Formation in Multilayered Ultrasonic Welding of Ni-Coated Cu and the Effect of Preheating

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Topics: Bonding , Temperature , Ultrasonic welding , Welding , Joining , Shear (Mechanics) , Coatings , Robustness

Viscous Shear Banding in Cutting of Metals

Dinakar Sagapuram, Koushik Viswanathan

J. Manuf. Sci. Eng. November 2018, 140(11): 111004. doi: https://doi.org/10.1115/1.4040875

Abstract

View articletitled, Viscous Shear Banding in Cutting of Metals

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Topics: Shear (Mechanics) , Deformation , Displacement , Flow (Dynamics) , Cutting

Investigation of Interfacial Layer for Friction Stir Scribe Welded Aluminum to Steel Joints

Kaifeng Wang, Piyush Upadhyay, Yuxiang Wang, Jingjing Li, Xin Sun, Timothy Roosendaal

J. Manuf. Sci. Eng. November 2018, 140(11): 111005. doi: https://doi.org/10.1115/1.4040873

Abstract

View articletitled, Investigation of Interfacial Layer for Friction Stir Scribe Welded Aluminum to Steel Joints

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Topics: Diffusion (Physics) , Friction , Heat , Steel , Transmission electron microscopy , Welding , Magnification , Intermetallic compounds , Scanning electron microscopy , Bonding

Audio-Based Tool Condition Monitoring in Milling of the Workpiece Material With the Hardness Variation Using Support Vector Machines and Convolutional Neural Networks

Achyuth Kothuru, Sai Prasad Nooka, Rui Liu

J. Manuf. Sci. Eng. November 2018, 140(11): 111006. doi: https://doi.org/10.1115/1.4040874

Abstract

View articletitled, Audio-Based Tool Condition Monitoring in Milling of the Workpiece Material With the Hardness Variation Using Support Vector Machines and Convolutional Neural Networks

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Topics: Artificial neural networks , Condition monitoring , Signals , Support vector machines , Wear , Cutting tools , Milling

Friction Stir Resistance Spot Welding of Aluminum Alloy to Advanced High Strength Steel

Kai Chen, Xun Liu, Jun Ni

J. Manuf. Sci. Eng. November 2018, 140(11): 111007. doi: https://doi.org/10.1115/1.4038993

Abstract

View articletitled, Friction Stir Resistance Spot Welding of Aluminum Alloy to Advanced High Strength Steel

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Topics: Aluminum , Friction , Steel , Welding , Flow (Dynamics) , Aluminum alloys , Electric current

A Combined Experimental-Numerical Method to Evaluate Powder Thermal Properties in Laser Powder Bed Fusion

Bo Cheng, Brandon Lane, Justin Whiting, Kevin Chou

J. Manuf. Sci. Eng. November 2018, 140(11): 111008. doi: https://doi.org/10.1115/1.4040877

Abstract

View articletitled, A Combined Experimental-Numerical Method to Evaluate Powder Thermal Properties in Laser Powder Bed Fusion

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Topics: Lasers , Temperature , Testing , Thermal conductivity , Thermal properties , Heat transfer , Thermal diffusivity , Finite element analysis , Simulation

Numerical Modeling and Mechanism Analysis of Hybrid Heating and Shock Process for Laser-Assisted Laser Peen Forming

Mingsheng Luo, Yongxiang Hu, Dong Qian, Zhenqiang Yao

J. Manuf. Sci. Eng. November 2018, 140(11): 111009. doi: https://doi.org/10.1115/1.4040914

Abstract

View articletitled, Numerical Modeling and Mechanism Analysis of Hybrid Heating and Shock Process for Laser-Assisted Laser Peen Forming

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Topics: Heating , Lasers , Shock (Mechanics) , Temperature , Dynamic models , Modeling , Thermal stresses , Deformation

Material Flow Visualization of Dissimilar Friction STIR Welding Process Using Nano-Computed Tomography

Xun Liu, Sheng Zhao, Kai Chen, Jun Ni

J. Manuf. Sci. Eng. November 2018, 140(11): 111010. doi: https://doi.org/10.1115/1.4040915

Abstract

View articletitled, Material Flow Visualization of Dissimilar Friction STIR Welding Process Using Nano-Computed Tomography

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Topics: Aluminum , Steel , Welding , Friction , Fracture (Materials) , Flow visualization , Joining

Stochastic Modeling and Analysis of Spindle Power During Hard Milling With a Focus on Tool Wear

Xingtao Wang, Robert E. Williams, Michael P. Sealy, Prahalad K. Rao, Yuebin Guo

J. Manuf. Sci. Eng. November 2018, 140(11): 111011. doi: https://doi.org/10.1115/1.4040728

Abstract

View articletitled, Stochastic Modeling and Analysis of Spindle Power During Hard Milling With a Focus on Tool Wear

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Topics: Cutting , Milling , Modeling , Wear , Machining

On-Line Energy-Based Milling Chatter Detection

Hakan Caliskan, Zekai Murat Kilic, Yusuf Altintas

J. Manuf. Sci. Eng. November 2018, 140(11): 111012. doi: https://doi.org/10.1115/1.4040617

Abstract

View articletitled, On-Line Energy-Based Milling Chatter Detection

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Topics: Chatter , Milling , Signals , Vibration , Algorithms

A Semi-Analytical Nonlinear Regression Approach for Weld Profile Prediction: A Case of Alternating Current Square Waveform Submerged Arc Welding of Heat Resistant Steel

Uttam Kumar Mohanty, Abhay Sharma, Mitsuyoshi Nakatani, Akikazu Kitagawa, Manabu Tanaka, Tetsuo Suga

J. Manuf. Sci. Eng. November 2018, 140(11): 111013. doi: https://doi.org/10.1115/1.4040983

Abstract

View articletitled, A Semi-Analytical Nonlinear Regression Approach for Weld Profile Prediction: A Case of Alternating Current Square Waveform Submerged Arc Welding of Heat Resistant Steel

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Topics: Arc welding , Shapes , Specialty steels , Welding , Electrodes , Heat , Algorithms

A New Surface Topography-Based Method to Quantify Axial Error of High Speed Milling Cutters

Wanqun Chen, Lei Lu, Wenkun Xie, Dehong Huo, Kai Yang

J. Manuf. Sci. Eng. November 2018, 140(11): 111014. doi: https://doi.org/10.1115/1.4041180

Abstract

View articletitled, A New Surface Topography-Based Method to Quantify Axial Error of High Speed Milling Cutters

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Topics: Errors , Machining , Metrology , Milling , Rotation , Cutting tools , Signals , Cutting , Micromilling

Laser Forming of Sandwich Panels With Metal Foam Cores

Tizian Bucher, Steven Cardenas, Ravi Verma, Wayne Li, Y. Lawrence Yao

J. Manuf. Sci. Eng. November 2018, 140(11): 111015. doi: https://doi.org/10.1115/1.4040959

Abstract

View articletitled, Laser Forming of Sandwich Panels With Metal Foam Cores

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Topics: Lasers , Metal foams , Deformation

Geometric Error Compensation With a Six Degree-of–Freedom Rotary Magnetic Actuator

Alexander Yuen, Yusuf Altintas

J. Manuf. Sci. Eng. November 2018, 140(11): 111016. doi: https://doi.org/10.1115/1.4040938

Abstract

View articletitled, Geometric Error Compensation With a Six Degree-of–Freedom Rotary Magnetic Actuator

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Topics: Errors , Kinematics

Analysis of the Weld Seam Morphology of Polypropylene in Laser Transmission Welding

Bastian Geißler, Tobias Laumer, Andrea Wübbeke, Thomas Frick, Volker Schöppner, Michael Schmidt

J. Manuf. Sci. Eng. November 2018, 140(11): 111017. doi: https://doi.org/10.1115/1.4040876

Abstract

View articletitled, Analysis of the Weld Seam Morphology of Polypropylene in Laser Transmission Welding

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Topics: Cooling , Joining , Lasers , Temperature , Welding , Simulation , Temperature gradient , Differential scanning calorimetry

Tool Wear of Advanced Coated Tools in Drilling of CFRP

Sam Swan, Mohammad Sayem Bin Abdullah, Dave Kim, Dinh Nguyen, Patrick Kwon

J. Manuf. Sci. Eng. November 2018, 140(11): 111018. doi: https://doi.org/10.1115/1.4040916

Abstract

View articletitled, Tool Wear of Advanced Coated Tools in Drilling of CFRP

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Topics: Carbon reinforced plastics , Coating processes , Coatings , Cutting , Drilling , Drills (Tools) , Wear , Diamond films

The Role of Reinforcing Particle Size in Tailoring Interfacial Microstructure and Wear Performance of Selective Laser Melting WC/Inconel 718 Composites

Qimin Shi, Dongdong Gu, Kaijie Lin, Wenhua Chen, Mujian Xia, Donghua Dai

J. Manuf. Sci. Eng. November 2018, 140(11): 111019. doi: https://doi.org/10.1115/1.4040544

Abstract

View articletitled, The Role of Reinforcing Particle Size in Tailoring Interfacial Microstructure and Wear Performance of Selective Laser Melting WC/Inconel 718 Composites

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Topics: Composite materials , Lasers , Melting , Microcracks , Particle size , Particulate matter , Wear , Bonding , Temperature gradient , Computer simulation

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Research Papers

In-Process Monitoring of Material Cross-Contamination Defects in Laser Powder Bed Fusion

Tool Orientation Planning in Milling With Process Dynamic Constraints: A Minimax Optimization Approach

Joint Formation in Multilayered Ultrasonic Welding of Ni-Coated Cu and the Effect of Preheating

Viscous Shear Banding in Cutting of Metals

Investigation of Interfacial Layer for Friction Stir Scribe Welded Aluminum to Steel Joints

Audio-Based Tool Condition Monitoring in Milling of the Workpiece Material With the Hardness Variation Using Support Vector Machines and Convolutional Neural Networks

Friction Stir Resistance Spot Welding of Aluminum Alloy to Advanced High Strength Steel

A Combined Experimental-Numerical Method to Evaluate Powder Thermal Properties in Laser Powder Bed Fusion

Numerical Modeling and Mechanism Analysis of Hybrid Heating and Shock Process for Laser-Assisted Laser Peen Forming

Material Flow Visualization of Dissimilar Friction STIR Welding Process Using Nano-Computed Tomography

Stochastic Modeling and Analysis of Spindle Power During Hard Milling With a Focus on Tool Wear

On-Line Energy-Based Milling Chatter Detection

A Semi-Analytical Nonlinear Regression Approach for Weld Profile Prediction: A Case of Alternating Current Square Waveform Submerged Arc Welding of Heat Resistant Steel

A New Surface Topography-Based Method to Quantify Axial Error of High Speed Milling Cutters

Laser Forming of Sandwich Panels With Metal Foam Cores

Geometric Error Compensation With a Six Degree-of–Freedom Rotary Magnetic Actuator

Analysis of the Weld Seam Morphology of Polypropylene in Laser Transmission Welding

Tool Wear of Advanced Coated Tools in Drilling of CFRP

The Role of Reinforcing Particle Size in Tailoring Interfacial Microstructure and Wear Performance of Selective Laser Melting WC/Inconel 718 Composites

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