The purpose of this paper is to make a comparative study on the process capabilities of the two branches of the powder injection molding (PIM) process—metal injection molding (MIM) and ceramic injection molding (CIM), for high-end precision applications. The state-of-the-art literature does not make a clear comparative picture of the process capabilities of MIM and CIM. The current paper systematically characterizes the MIM and CIM processes and presents the process capabilities in terms of part shrinkage, surface replication, tolerance capability, and morphological fidelity. The results and discussion presented in the paper will be useful for thorough understanding of the MIM and CIM processes and to select the right material and process for the right application or even to combine metal and ceramic materials by molding to produce metal–ceramic hybrid components.
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September 2016
This article was originally published in
Journal of Micro and Nano-Manufacturing
Research-Article
Experimental Investigation of Comparative Process Capabilities of Metal and Ceramic Injection Molding for Precision Applications
Aminul Islam,
Aminul Islam
Centre for Acoustic Mechanical Micro Systems,
Technical University of Denmark,
Ørsteds Plads, Building 352, Room 018,
Kongens Lyngby 2800, Denmark
e-mail: mais@mek.dtu.dk
Technical University of Denmark,
Ørsteds Plads, Building 352, Room 018,
Kongens Lyngby 2800, Denmark
e-mail: mais@mek.dtu.dk
Search for other works by this author on:
Nikolaos Giannekas,
Nikolaos Giannekas
Department of Mechanical Engineering,
Technical University of Denmark,
Produktionstorvet, Building 427, Room 322,
Kongens Lyngby 2800, Denmark
e-mail: nikgia@mek.dtu.dk
Technical University of Denmark,
Produktionstorvet, Building 427, Room 322,
Kongens Lyngby 2800, Denmark
e-mail: nikgia@mek.dtu.dk
Search for other works by this author on:
David Marhöfer,
David Marhöfer
Department of Mechanical Engineering,
Technical University of Denmark,
Produktionstorvet, Building 427, Room 314,
Kongens Lyngby 2800, Denmark
e-mail: maxmar@mek.dtu.dk
Technical University of Denmark,
Produktionstorvet, Building 427, Room 314,
Kongens Lyngby 2800, Denmark
e-mail: maxmar@mek.dtu.dk
Search for other works by this author on:
Guido Tosello,
Guido Tosello
Department of Mechanical Engineering,
Technical University of Denmark,
Produktionstorvet, Building 427, Room 323B,
Kongens Lyngby 2800, Denmark
e-mail: guto@mek.dtu.dk
Technical University of Denmark,
Produktionstorvet, Building 427, Room 323B,
Kongens Lyngby 2800, Denmark
e-mail: guto@mek.dtu.dk
Search for other works by this author on:
Hans Hansen
Hans Hansen
Department of Mechanical Engineering,
Technical University of Denmark,
Produktionstorvet, Building 427, Room 321A,
Kongens Lyngby 2800, Denmark
e-mail: hnha@mek.dtu.dk
Technical University of Denmark,
Produktionstorvet, Building 427, Room 321A,
Kongens Lyngby 2800, Denmark
e-mail: hnha@mek.dtu.dk
Search for other works by this author on:
Aminul Islam
Centre for Acoustic Mechanical Micro Systems,
Technical University of Denmark,
Ørsteds Plads, Building 352, Room 018,
Kongens Lyngby 2800, Denmark
e-mail: mais@mek.dtu.dk
Technical University of Denmark,
Ørsteds Plads, Building 352, Room 018,
Kongens Lyngby 2800, Denmark
e-mail: mais@mek.dtu.dk
Nikolaos Giannekas
Department of Mechanical Engineering,
Technical University of Denmark,
Produktionstorvet, Building 427, Room 322,
Kongens Lyngby 2800, Denmark
e-mail: nikgia@mek.dtu.dk
Technical University of Denmark,
Produktionstorvet, Building 427, Room 322,
Kongens Lyngby 2800, Denmark
e-mail: nikgia@mek.dtu.dk
David Marhöfer
Department of Mechanical Engineering,
Technical University of Denmark,
Produktionstorvet, Building 427, Room 314,
Kongens Lyngby 2800, Denmark
e-mail: maxmar@mek.dtu.dk
Technical University of Denmark,
Produktionstorvet, Building 427, Room 314,
Kongens Lyngby 2800, Denmark
e-mail: maxmar@mek.dtu.dk
Guido Tosello
Department of Mechanical Engineering,
Technical University of Denmark,
Produktionstorvet, Building 427, Room 323B,
Kongens Lyngby 2800, Denmark
e-mail: guto@mek.dtu.dk
Technical University of Denmark,
Produktionstorvet, Building 427, Room 323B,
Kongens Lyngby 2800, Denmark
e-mail: guto@mek.dtu.dk
Hans Hansen
Department of Mechanical Engineering,
Technical University of Denmark,
Produktionstorvet, Building 427, Room 321A,
Kongens Lyngby 2800, Denmark
e-mail: hnha@mek.dtu.dk
Technical University of Denmark,
Produktionstorvet, Building 427, Room 321A,
Kongens Lyngby 2800, Denmark
e-mail: hnha@mek.dtu.dk
1Corresponding author.
Contributed by the Manufacturing Engineering Division of ASME for publication in the JOURNAL OF MICRO- AND NANO-MANUFACTURING. Manuscript received January 6, 2016; final manuscript received May 25, 2016; published online July 1, 2016. Assoc. Editor: Martin Jun.
J. Micro Nano-Manuf. Sep 2016, 4(3): 031003 (9 pages)
Published Online: July 1, 2016
Article history
Received:
January 6, 2016
Revised:
May 25, 2016
Citation
Islam, A., Giannekas, N., Marhöfer, D., Tosello, G., and Hansen, H. (July 1, 2016). "Experimental Investigation of Comparative Process Capabilities of Metal and Ceramic Injection Molding for Precision Applications." ASME. J. Micro Nano-Manuf. September 2016; 4(3): 031003. https://doi.org/10.1115/1.4033820
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