The continuing maturation of metal laser-sintering technology (direct metal laser sintering (DMLS)) presents the opportunity to derisk the engine design process by experimentally down-selecting high-pressure nozzle guide vane (HPNGV) cooling designs using laboratory tests of laser-sintered—instead of cast—parts to assess thermal performance. Such tests could be seen as supplementary to thermal-paint test engines, which are used during certification to validate cooling system designs. In this paper, we compare conventionally cast and laser-sintered titanium alloy parts in back-to-back experimental tests at engine-representative conditions over a range of coolant mass flow rates. Tests were performed in the University of Oxford Annular Sector Heat Transfer Facility. The thermal performance of the cast and laser-sintered parts—measured using new infrared processing techniques—is shown to be very similar, demonstrating the utility of laser-sintered parts for preliminary engine thermal assessments. We conclude that the methods reported in this paper are sufficiently mature to make assessments which could influence engine development programs.
Laboratory Infrared Thermal Assessment of Laser-Sintered High-Pressure Nozzle Guide Vanes to Derisk Engine Design Programs
Contributed by the International Gas Turbine Institute (IGTI) of ASME for publication in the JOURNAL OF TURBOMACHINERY. Manuscript received July 26, 2016; final manuscript received August 26, 2016; published online January 18, 2017. Editor: Kenneth Hall.
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Kirollos, B., and Povey, T. (January 18, 2017). "Laboratory Infrared Thermal Assessment of Laser-Sintered High-Pressure Nozzle Guide Vanes to Derisk Engine Design Programs." ASME. J. Turbomach. April 2017; 139(4): 041009. https://doi.org/10.1115/1.4035074
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